Design & Development of a Semi-Automated Industrial Hand Tool
Re:Build AppliedLogix engineered a semi-automated hand tool for fire suppression pipe fitting gasket installation, transforming a manual process into an efficient, ergonomic solution. Discover our approach to designing an industrial tool featuring integrated lubrication, secure attachment mechanisms, and intuitive controls for multiple gasket sizes.
Stack Health Monitor Enclosure Design
Re:Build AppliedLogix engineered a robust Stack Health Monitor enclosure for an energy storage solutions company. This custom design accommodates variable stack lengths, shields electronics from environmental factors, and provides easy user access to connections and status indicators without cover removal. The solution delivers exceptional functionality and protection while maintaining cost-effectiveness across both low and high production volumes.
Optical Inspection Device for Industrial Equipment
Our team engineered a handheld borescope for industrial equipment inspection, delivering all embedded electronics and software across seven custom PCBs. This HD optical inspection device features wireless connectivity, servo-driven articulation, and sophisticated power management for optimal performance in field environments.
Embedded System Development for Imaging System
Our engineering team rescued a stalled medical imaging product by eliminating critical artifacts and reliability issues through comprehensive embedded systems redesign. Our multi-domain expertise in motion control, real-time processing, and FPGA development enabled successful launch of the client’s first revenue-generating confocal microscope system.
AC/DC Power Supply Embedded Design
Re:Build AppliedLogix engineered a compact AC/DC power supply with dual USB-C ports for an electric mobility startup, meeting strict form factor and regulatory requirements. Our solution features five 3D-nested custom PCBs with a proprietary USB-PD protocol stack that dynamically manages power delivery based on connected devices.
Multi-Processor Vital Controller for Wayside Rail Application
The client needed a modern railway vital controller that maintained backward compatibility while adding computing power. Railway safety experts delivered a multi-processor architecture integrating ARM with FPGA technology that underwent rigorous validation, solving obsolescence issues while allowing the client to focus on application development.
Embedded Monitoring for Grid-Scale Energy Storage
Facing prohibitive costs with commercial options, a battery manufacturer partnered with engineering experts to create a custom Stack Health Monitor for their flow battery. The solution provides precision voltage monitoring with self-calibration while reducing manufacturing costs by 90%, all within a distributed architecture designed for 20 years of reliable operation.
Embedded System Development – Power Grid Condition Monitoring
When reliability issues plagued their power line monitoring system, a smart grid manufacturer turned to engineering specialists who delivered a comprehensive hardware refresh with backward-compatible software updates. The enhanced system successfully eliminated reliability problems while preserving customer relationships and existing inventory, securing the product’s future in the market.
Embedded Image Capture System – Host Adapter Conversion
A medical imaging company needed help completing a stalled PCIe-to-USB 3.0 conversion for their cellular imaging system. Engineering specialists resolved critical memory interface issues and completed the necessary software components, eliminating custom hardware requirements while expanding compatibility and reducing costs.
Achieving EMI Agency Compliance for a Medical Device
A Fortune 500 medical device manufacturer needed urgent EMI compliance assistance for their imaging subsystem. An expert quickly identified critical ribbon cable interconnect issues and delivered targeted countermeasures within two weeks, enabling the product to pass certification and proceed to production.