Case Studies

Re:Build AppliedLogix engineered a robust Stack Health Monitor enclosure for an energy storage solutions company. This custom design accommodates variable stack lengths, shields electronics from environmental factors, and provides easy user access to connections and status indicators without cover removal. The solution delivers exceptional functionality and protection while maintaining cost-effectiveness

Our team engineered a handheld borescope for industrial equipment inspection, delivering all embedded electronics and software across seven custom PCBs. This HD optical inspection device features wireless connectivity, servo-driven articulation, and sophisticated power management for optimal performance in field environments.

Our engineering team rescued a stalled medical imaging product by eliminating critical artifacts and reliability issues through comprehensive embedded systems redesign. Our multi-domain expertise in motion control, real-time processing, and FPGA development enabled successful launch of the client’s first revenue-generating confocal microscope system.

Re:Build AppliedLogix engineered a compact AC/DC power supply with dual USB-C ports for an electric mobility startup, meeting strict form factor and regulatory requirements. Our solution features five 3D-nested custom PCBs with a proprietary USB-PD protocol stack that dynamically manages power delivery based on connected devices.

The client needed a modern railway vital controller that maintained backward compatibility while adding computing power. Railway safety experts delivered a multi-processor architecture integrating ARM with FPGA technology that underwent rigorous validation, solving obsolescence issues while allowing the client to focus on application development.

Facing prohibitive costs with commercial options, a battery manufacturer partnered with engineering experts to create a custom Stack Health Monitor for their flow battery. The solution provides precision voltage monitoring with self-calibration while reducing manufacturing costs by 90%, all within a distributed architecture designed for 20 years of reliable operation.

When reliability issues plagued their power line monitoring system, a smart grid manufacturer turned to engineering specialists who delivered a comprehensive hardware refresh with backward-compatible software updates. The enhanced system successfully eliminated reliability problems while preserving customer relationships and existing inventory, securing the product’s future in the market.

A medical imaging company needed help completing a stalled PCIe-to-USB 3.0 conversion for their cellular imaging system. Engineering specialists resolved critical memory interface issues and completed the necessary software components, eliminating custom hardware requirements while expanding compatibility and reducing costs.

A Fortune 500 medical device manufacturer needed urgent EMI compliance assistance for their imaging subsystem. An expert quickly identified critical ribbon cable interconnect issues and delivered targeted countermeasures within two weeks, enabling the product to pass certification and proceed to production.

Our engineers designed a modular biomass dryer cabinet using standard materials for an agricultural equipment supplier. The stackable system features an innovative floor mechanism controlling material flow while allowing drying airflow. Available in manual or pneumatic configurations, the design scales easily and includes comprehensive assembly instructions.

For an aerospace company, engineers created a machined aluminum electronics enclosure that withstands launch vibration and orbital conditions. The design features specialized heatsinking for FPGAs, electromagnetic compatibility, and precise alignment of multiple PCBs, delivering a fully integrated solution ready for flight certification.

Our engineers created a custom data acquisition module for an electric lift truck manufacturer that captures 20 analog channels and multiple digital interfaces at 10ms intervals. The compact, ruggedized system extends their existing logger capabilities while providing battery backup and comprehensive fleet monitoring in harsh industrial environments.

Our engineers created an FPGA communications module for semiconductor equipment that enables rapid data sharing while bypassing software bottlenecks. The solution maintains backward compatibility, includes robust error detection, and expands potential applications for the client’s industrial instrumentation.

Our engineers created a custom 6-DOF robotic arm for agricultural use with IP65 protection for 10 million outdoor operation cycles. With proprietary seals, custom actuators, and specialized surface treatments, this 48VDC solution maintains position during power loss and allows manual repositioning at a significantly lower cost than commercial alternatives.