Mechanical Product Development

Embedded Systems Packaging

Specializing in rugged designs for stringent environmental requirements (e.g., IP65-IP67), human factors and user interface design, SWaP (Size, Weight, and Power) analysis and optimization, and seamless integration of electrical and mechanical parts and subassemblies.

100W power supply
Harvester controls box
Inficon test fixtures (semi-custom low-cost solutions)
Complex Bee Mite electronics packaging
LM CVM

Product Development - Mechanical Solutions

Offering finite element analysis (FEA), Risk Analysis including DFMEA and PFMEA, root cause identification and problem-solving using Six Sigma and Shanin methods, and design for manufacturability (DFM) and design for assembly (DFA) services.

Tolerance analysis – FEA and thermal design
Harvester robotic arm
Raymond MFG process tools (lift fixture, etray fixture)
Performance test design and execution (thermal/mechanical) *seal test fixtures

Process Development

Providing manufacturing process creation and selection, process documentation, PFMEA support, and process quality documentation services.

Raymond LFP
Harvester robotic arm
Sionic Energy
P2H

Manufacturing Process - Systems Design and Development

Offering services in creating and selecting manufacturing processes, developing process documentation, providing PFMEA support, and preparing process quality documentation.

Workstation (hardware boards, material management carts, data acquisition interface)
Test systems/stations (etray eol test, Viking leak test station)
Operator aids and tools (Viking hand tools)

Prototyping and Mechanical Builds

Design iteration driven by insights from physical prototypes.

Highlight 3D printing capabilities
Raymond 3D printed tool solutions
Quick-turn machining

MCAD/ECAD Integration with SOLIDWORKS and Altium

Offering seamless MCAD/ECAD integration using SolidWorks and Altium for efficient and cohesive design workflows.