Where physical meets digital

Mechanical Product Development​

Bring Your Concept to Life

Mechanical Engineering Services

Re:Build AppliedLogix provides mechanical engineering services tailored to your specific needs. Our team of skilled engineers specialize in advanced design and analysis, strategic development, and design for manufacturing as well as optimized manufacturing process development. Our technicians provide prototype to low volume build and test functions. We can generate design intent or surrogate hardware to prove design viability as well as satisfy low volume production needs. Sourcing and supplier development is also routinely handled in conjunction with design or process development projects destined for higher volume production.

Analytical Design Tools and Methods

Enhance your product’s performance and reliability with our cutting-edge engineering tools and expertise. 

  • FEA and Structural Analysis: We have tools and experienced engineers to identify solutions and optimize designs early
  • Thermal and Fluid Modeling: We can optimize packaging to handle system dynamics and tough environmental challenges
  • Field Analysis and Correlation: We have the experience and know how to close the loop between models and field realities, increasing the pace of innovation
Product Design and Development

Leverage our experience to quickly turn system requirements and constraints into workable designs and testable prototypes.

  • Concept Refinement: Utilize test feedback and data to down-select the optimal design solution.
  • Design Integration: Complete detailed design documentation utilizing system tolerance stacking and geometric dimensioning and tolerancing (GD&T) practices to ensure proper fits and system functionality.
  • Prototype Build: We have the tools and experience to rapidly prototype, test, and innovate based on real application stresses
Optimized Manufacturing Processes

Streamline your manufacturing operations with our process development and Design for Manufacturing services.

  • Concurrent Process Design: We specialize in designing the product and process together, optimizing across the design and manufacturing systems
  • Automation and Tooling Design: Whether its for an automated or manual assembly we work to optimize the tooling and the product together
  • Sourcing Strategy: Along side your product design and manufacturing plan, you will need a dynamic sourcing strategy, we work to build a sourcing plan that matches you production ramp
Pilot Production and Testing Expertise

Get prototype to production-ready hardware delivered in-hand with testing to support your needs.

  • Functional Test: Product, subsystem or surrogate builds to facilitate testing and validation
  • Verification and Validation Testing: Proving your product is vital to ensure quality, gain the trust of your customers, and fulfill regulatory requirements
  • Test Equipment: We know how important it is to have the right test equipment to prove your design; whether its on your manufacturing line or to test your product in the real world we can help

From Digital to Physical

Mechanical Engineering for Electronics

Our cross-functional team can bridge the gap between electrical and mechanical engineering. We design robust and efficient enclosures that safeguard your electronic devices. We collaborate closely with our electrical engineering team to ensure optimal performance and longevity.

Streamlined Design Strategy

We facilitate seamless collaboration between mechanical and electrical engineers.

  • Integrate Design Tools: Leverage industry-leading tools like SolidWorks and Altium for efficient design using collaborative MCAD / ECAD workflows.
  • Accelerate Development Cycles: Rapidly identify mechanical and electrically interacting requirements (ie. physical mounting, monument component locations, PCB keepouts, thermally managed areas, etc) to facilitate parallel design cycles.
Ruggedized Packaging Solutions

Our robust enclosures are designed to meet stringent IP and EMI ratings while protecting the electronics.

  • Protection from Environment: Implement system sealing solutions to meet dust and liquid ingress requirements.
  • Control System Impact: Manage Electro-Magnetic Interference (EMI) and develop a system grounding strategy to eliminate impact on surrounding systems.
Ergonomic User Interfaces

We create intuitive user interface designs for embedded systems.

  • Ergonomic Layout: Consider detailed requirements for system status indicators, operator inputs, and connection methods.
  • Functional Design: Accommodate complex electronics and present a logical and aesthetic user interface.
Wire Harness and PCBA Design

Our team develops realistic models that are ready for analysis and prototypes that fit right the first-time.

  • Latest CAD Tools: For harness design and PCBA layout, we can accurately package and design entire tightly tolerance electrical assemblies
  • Trade space: We work in complex and demanding Electrical Engineering spaces, and can rapidly explore the design space to provide optimized solutions

Frequently Asked Questions

What makes Re:Build AppliedLogix different from other mechanical product development firms?

We provide end-to-end mechanical engineering services from concept through production. Our cross-functional team integrates electrical and mechanical design, leverages advanced FEA and thermal modeling, and offers in-house prototyping and testing. By designing both the product and manufacturing process concurrently, we help reduce development risks, improve manufacturability, and optimize outcomes. 

Yes. We support mechanical products from design through manufacturing including product design, detailed engineering documentation, prototype builds, process development, tooling design, and pilot production. Our team also provides sourcing strategy and supplier development to help transition from prototype to high-volume production. 

Yes. We specialize in concurrent product and process design, optimizing across the entire system This includes automation and tooling design for assembly, sourcing strategies aligned with your production ramp, and engineering documentation that helps ensure manufacturability and production readiness from day one. 

Yes. We optimize packaging to address system dynamics and challenging environmental conditions using thermal and fluid modeling tools. Our experienced engineers help ensure effective thermal management and reliable performance under real-world operating conditions. 

Wbegin by identifying key design risks early in the development process. Design options are evaluated through iterative development and testing, followed by the integration of proven subsystem solutions and final system validation. We leverage tolerance analysis and GD&T, where appropriate, to help ensure designs are functional and manufacturable. To build initial prototypes, we combine our inhouse prototyping capabilities with our established network of manufacturing partners and suppliers. 

Yes. We provide in-house prototypes and low-volume builds for testing and validation. For higher production volumes, we design optimized manufacturing processes, develop sourcing strategies, create automation and tooling solutions, and help ensure your product is ready for scaled production. 

Yes. We develop sourcing strategies alongside your product design and manufacturing plan. Our team supports supplier development for both product design and process development projects, helping ensure your sourcing strategy aligns with production ramp schedules, supply chain requirements, and target manufacturing volumes. 

Get the engineering help you need

Tell us about your engineering needs and someone from the Re:Build AppliedLogix team will be in touch with you shortly.